Forward converter
Intent
Section titled “Intent”- Compute the forward converter’s conversion ratio and output inductor ripple.
- Explain why the transformer must be reset in every period, and how the reset winding limits the duty ratio.
- Find the switch stress set by the reset winding, and the trade-off it implies.
Theory
Section titled “Theory”A transformer-isolated buck
Section titled “A transformer-isolated buck”In the forward converter the transformer passes energy directly while the switch is on: the secondary applies to a buck-type output stage (a diode, a freewheeling diode and an L-C filter). Unlike the flyback’s coupled inductor, the transformer is not meant to store energy [Erickson & Maksimović 2020, Ch. 6]. The ratio is the buck’s, scaled by the turns ratio:
- conversion ratio
- duty ratio
- turns ratio, secondary/primary
Assumptions, convention and source
- Assumptions
- ideal (lossless) switches and passive components
- continuous conduction mode (CCM)
- periodic steady state
- small-ripple approximation
- Convention
- ; ; valid only while (reset limit)
- Source
- Erickson & Maksimović 2020, Ch. 6 (Converter Circuits)
- Derivation
- step-by-step sympy derivation
- Equation id
forward.ccm.M· equations.yaml entry
The output inductor carries the load current, as in the buck (dc inductor current). While the switch is on it sees :
- inductor ripple, half peak-to-peak
- duty ratio
- inductance
- switching period
- output voltage
- input voltage
- turns ratio, secondary/primary
Assumptions, convention and source
- Assumptions
- ideal (lossless) switches and passive components
- continuous conduction mode (CCM)
- periodic steady state
- small-ripple approximation
- Notes
- the output stage is a buck converter fed with while the switch is on
- Source
- Erickson & Maksimović 2020, Ch. 6 (Converter Circuits)
- Derivation
- step-by-step sympy derivation
- Equation id
forward.ripple.iL· equations.yaml entry
Transformer reset
Section titled “Transformer reset”A real transformer has a finite magnetizing inductance, so the magnetizing current rises while the switch is on. It must return to zero before the next period, or it grows from period to period until the core saturates [Erickson & Maksimović 2020, Ch. 6]. A reset winding, with its turns divided by the primary turns, returns the magnetizing energy to the input while the switch is off. Volt-second balance on the magnetizing inductance then limits the duty ratio:
- largest duty ratio
- reset-winding turns ratio
Assumptions, convention and source
- Assumptions
- ideal (lossless) switches and passive components
- periodic steady state
- Convention
- reset winding with turns returns the magnetizing energy to ; gives
- Source
- Erickson & Maksimović 2020, Ch. 6 (Converter Circuits)
- Derivation
- step-by-step sympy derivation
- Equation id
forward.reset.Dmax· equations.yaml entry
During the reset the reset winding clamps the primary at the input voltage scaled by , with reversed polarity, and the switch blocks
- switch voltage while off
- input voltage
- reset-winding turns ratio
Assumptions, convention and source
- Assumptions
- ideal (lossless) switches and passive components
- periodic steady state
- Notes
- the reset winding clamps the primary at ; with the switch blocks twice the input voltage
- Source
- Erickson & Maksimović 2020, Ch. 6 (Converter Circuits)
- Derivation
- step-by-step sympy derivation
- Equation id
forward.Vds· equations.yaml entry
More reset turns (larger ) lower the switch stress but also lower the maximum duty ratio, and fewer turns do the opposite. With the duty ratio is limited to one half and the switch blocks twice the input voltage.
Operating modes
Section titled “Operating modes”This section looks at one steady period of the example, mode by mode. The waveforms come from the site’s simulator, whose operating-mode view draws the same for any values. While the switch conducts, the secondary drives the output inductor’s current through the rectifier diode and the magnetizing current rises. When the switch turns off, the output inductor freewheels through the other diode while the magnetizing current flows through the reset winding back into the input; once it reaches zero, only the freewheeling is left until the period ends [Erickson & Maksimović 2020, Ch. 6].
carries current no current
S conducts: the primary winding is connected across the input, and the secondary drives the current through D1 and L into the output. D2 and the reset diode D3 block. The voltage across L averages 14.4 V. L's current grows: it stores energy. The voltage across LM averages 48 V. LM's current grows: it stores energy. C discharges, then charges. The input delivers power.
S is off: the magnetizing current flows through the reset winding and D3 back into the input, and S blocks the input voltage plus the reset winding's voltage reflected to the primary. L freewheels through D2. The voltage across L averages −9.6 V. L's current shrinks: it releases energy. The voltage across LM averages −48 V. LM's current shrinks: it releases energy. LM's current reaches zero: the core has reset. C charges, then discharges. The input takes energy back.
The core has reset: the magnetizing current is zero and D3 blocks. L freewheels through D2. The voltage across L averages −9.6 V. L's current shrinks: it releases energy. LM carries no current. C discharges. The input supplies nothing.
forward-basic, from the site's simulator: the key waveforms with the modes' boundaries , then the circuit in each mode, its current-carrying branches in colour. ▶ Change the values in the simulatorWorked example
Section titled “Worked example”A forward converter example with equal primary and reset turns:
| Symbol | Value | How it is obtained |
|---|---|---|
| input voltage | 48 V | given |
| turns ratio, secondary/primary | 0.5 | given |
| reset-winding turns ratio | 1 | given |
| duty ratio | 0.4 | given |
| switching frequency | 100 kHz | given |
| inductance | 100 µH | given |
| load resistance | 5 Ω | given |
| largest duty ratio | 0.5 | Forward converter: maximum duty ratio set by transformer reset |
| conversion ratio | 0.2 | Forward conversion ratio, CCM |
| output voltage | 9.6 V | Output voltage from the conversion ratio |
| switch voltage while off | 96 V | Forward converter switch voltage during transformer reset |
| inductor ripple, half peak-to-peak | 288 mA | Forward converter output inductor ripple (half peak-to-peak), CCM |
| dc inductor current | 1.92 A | Buck dc inductor current, CCM |
Operating mode: the transformer resets (: holds)
At the chosen duty ratio of 0.4, below the limit of 0.5, the transformer resets in every period, and the switch must block 96 V.
Try it
Section titled “Try it”▶ Open in the equation explorer: Forward converter switch voltage during transformer reset
Preset from the example forward-basic
▶ Open in the simulator: Forward
Preset from the example forward-basic
Sweep : the switch stress falls towards the input voltage as the reset winding gets more turns. Then open the reset-limit equation and sweep again to see the maximum duty ratio fall.
Bench exercise
Section titled “Bench exercise”On a single-switch forward evaluation board, watch the switch voltage. While the switch is off, you should see a plateau at the reset voltage for as long as the magnetizing current takes to return to zero, followed by ringing that settles at the input voltage. Measure the plateau duration at two duty ratios and check that the reset time grows in proportion to the on-time.
Gotchas
Section titled “Gotchas”- Exceeding the reset limit saturates the core. If the duty ratio is pushed past the limit, even during a transient, the magnetizing current does not return to zero and grows from period to period [Erickson & Maksimović 2020, Ch. 6]; a duty-ratio clamp in the controller prevents this.
- The reset winding sets the switch rating. Choosing fixes both the maximum duty ratio and the switch stress.
- Output stage equals buck. Output ripple, peak current and the CCM/DCM boundary of the output inductor follow the buck page, with in place of .
Go deeper
Section titled “Go deeper”- Book chapter Converter Circuits (Ch. 6)
How the basic topologies relate, and transformer-isolated versions including the flyback and forward converters. - Course Converter Circuits
DCM analysis and the isolated converter circuits, following the same textbook. - Lecture notes 6.334 Lecture Notes
Chapter-style notes on dc/dc converters, magnetics and isolated converters.
An ideal forward converter with runs at from . What is its output voltage?
Answer and explanation
Correct answer: A The forward converter is a buck fed with : the output is .
Why must the forward converter's transformer be reset in every switching period?
Answer and explanation
Correct answer: B The magnetizing current rises while the switch is on. Volt-second balance on the magnetizing inductance requires a reset interval that brings it back to zero before the next period.
A forward converter has equal primary and reset turns (). What is its maximum duty ratio?
Answer and explanation
Correct answer: B The reset winding applies the input voltage in reverse, so the reset takes as long as the on-time, and the two must fit in one period.
In that converter, fed from , what does the switch block during the reset?
Answer and explanation
Correct answer: C The reset winding clamps the primary at , and the switch blocks minus that: twice the input voltage for .
The reset winding is given more turns (larger ). What happens?
Answer and explanation
Correct answer: B A larger lowers the reset voltage on the primary, so the switch blocks less, but the reset then takes longer, which lowers the duty-ratio limit.
How does the transformer's role differ between the forward and the flyback converter?
Answer and explanation
Correct answer: B In the forward converter the secondary conducts during the on-interval, so energy flows straight through; in the flyback the diode conducts during the off-interval, delivering the energy stored in .
The numbers in the examples, presets and exercises on this site are synthetic: round teaching values, not data from any real design.