Protection
Intent
Section titled “Intent”- Estimate the peak current and the joule integral when a supply is switched onto an empty input capacitor.
- Choose a voltage ramp for a given inrush current, and know where its energy goes.
- Know what warm air does to a fuse, and what a series diode against a reversed battery costs.
Theory
Section titled “Theory”Inrush from a step
Section titled “Inrush from a step”At the instant a supply is switched onto an empty capacitor, the capacitor has no voltage across it. When the wiring’s inductance is small, its own time constant (the inductance over the series resistance) far shorter than , the whole step falls across the resistance in series with the capacitor: the source’s, the wiring’s and the capacitor’s own ESR. That resistance then sets the peak [Alexander & Sadiku 2017, Ch. 7 (First-Order Circuits)]:
- peak inrush current
- series resistance of the charging path
- input voltage
Assumptions, convention and source
- Assumptions
- an empty capacitor charged from a voltage step through a constant series resistance; the wiring's inductance negligible (its time constant, L over the series resistance, far shorter than the R-C one)
- Notes
- at the step the empty capacitor has no voltage across it, so the whole step falls across the series resistance, and the current then decays with the time constant . In this R-C model the capacitance does not limit the peak; inductance in the leads slows the rise, lowers the peak (which then depends on the capacitance too) and, with little resistance, makes the capacitor's voltage overshoot the supply
- Source
- Alexander & Sadiku 2017, Ch. 7 (First-Order Circuits); derived here
- Derivation
- step-by-step sympy derivation
- Equation id
inrush.I_pk· equations.yaml entry
The current then decays with the time constant . The integral of its square over the pulse, its joule integral, is
- joule integral of the pulse
- input capacitance
- series resistance of the charging path
- input voltage
Assumptions, convention and source
- Assumptions
- an empty capacitor charged from a voltage step through a constant series resistance; the wiring's inductance negligible (its time constant, L over the series resistance, far shorter than the R-C one)
- Notes
- the integral of the decaying current squared; times it is the energy the resistance dissipates while the capacitor charges, , as much as the capacitor stores whatever the resistance. Inductance in the leads does not change it: the source still delivers and the capacitor keeps half
- Source
- Alexander & Sadiku 2017, Ch. 7 (First-Order Circuits); derived here
- Derivation
- step-by-step sympy derivation
- Equation id
inrush.I2t· equations.yaml entry
A resistance in the path times the joule integral is the heat the pulse leaves in it. The series resistance as a whole takes as much as the capacitor stores, whatever its value (energy stored in a capacitor), and each part of it (a fuse’s element, a switch, the wiring) takes its own share.
More inductance in the leads slows the current’s rise and lowers its peak, which then depends on the capacitance too; with little resistance, the capacitor’s voltage rings above the supply. The joule integral does not change: the source still delivers twice what the capacitor stores, and the resistance dissipates the rest.
A controlled ramp
Section titled “A controlled ramp”Making the voltage across the capacitor rise more slowly reduces the inrush [Texas Instruments 2015]. A capacitor’s current is its capacitance times the rate of change of its voltage, so a linear ramp from zero draws a constant current:
- current of a controlled ramp
- input capacitance
- input voltage
- ramp time
Assumptions, convention and source
- Assumptions
- an empty capacitor whose voltage is ramped linearly from zero to its final value
- the ramp is set by an element in series with a fixed supply V_g (a load switch or a hot-swap switch)
- Notes
- a capacitor's current is , so a constant slope draws a constant current, inversely proportional to the ramp time. With no other resistance in the path, the element that sets the ramp in series with the supply drops while carrying it and dissipates over the ramp, as much as a series resistance would from a step: the ramp lowers the current and spreads the energy over time, but does not remove it. A source that ramps its own output (a converter's soft start) has no such element: its path loses only the resistance's share, of the stored energy
- Source
- Alexander & Sadiku 2017, Ch. 6 (Capacitors and Inductors); derived here
- Derivation
- step-by-step sympy derivation
- Equation id
inrush.I_ramp· equations.yaml entry
When an element in series with a fixed supply (a load switch or a hot-swap switch) sets the ramp, it carries that current while it drops the rest of the supply’s voltage. Over the ramp, the path still dissipates as much as the capacitor stores, and nearly all of it in that element when the ramp is long against . The ramp lowers the current and spreads the energy over time; it does not remove it. A source that ramps its own output, such as a converter’s soft start, has no such element to heat.
A fuse in warm air
Section titled “A fuse in warm air”The higher the ambient temperature, the hotter a fuse operates, and the shorter its life [Littelfuse, Fuseology]. A fuse beside a hot heat sink or inside a warm enclosure runs in a higher ambient than the same fuse on an open bench.
A reversed battery
Section titled “A reversed battery”A diode in series with the battery protects against a battery connected backwards [Texas Instruments 2003]: reversed, the diode blocks. The right way round, it carries the whole load current for as long as the circuit runs, and costs its forward drop times the average current, plus its resistance’s share (diode conduction loss). The drop is a larger fraction of a lower battery voltage, and so is the loss.
Worked example
Section titled “Worked example”A supply switched onto an empty input capacitor, and the same capacitor brought up by a controlled ramp:
| Symbol | Value | How it is obtained |
|---|---|---|
| input voltage | 48 V | given |
| series resistance of the charging path | 100 mΩ | given |
| input capacitance | 100 µF | given |
| ramp time | 4.8 ms | given |
| peak inrush current | 480 A | Peak inrush current into an empty capacitor |
| joule integral of the pulse | 1.15 A²s | Joule integral of the inrush pulse |
| current of a controlled ramp | 1 A | Inrush current with a controlled voltage ramp |
Through 100 mΩ in all, the empty 100 µF capacitor draws 480 A at the step, and the pulse’s joule integral is 1.15 A²s. Ramped to 48 V over 4.8 ms, the same capacitor draws a constant 1 A. Nearly all the energy the series resistance took at the step now goes to the ramp’s element.
Try it
Section titled “Try it”▶ Open in the equation explorer: Peak inrush current into an empty capacitor
Preset from the example bench-inrush
Sweep the series resistance: the peak follows its inverse. A capacitor of lower ESR draws a higher peak.
▶ Open in the equation explorer: Inrush current with a controlled voltage ramp
Preset from the example bench-inrush
Sweep the ramp time: doubling it halves the current.
Bench exercise
Section titled “Bench exercise”Start from a low voltage and a current-limited source. With a current probe on the input lead, switch the source onto a converter’s empty input capacitor and capture the current’s peak and its decay; a current limit in the source caps the peak, so note it. Estimate the path’s resistance: the wiring’s and the switch’s with a four-wire milliohm meter, the capacitor’s ESR from its data sheet or an impedance meter at a high frequency, and the source’s from its data sheet or its voltage drop under a known load step. Compare the peak with the step’s equation: a lower peak and a capacitor voltage ringing above the supply point to the leads’ inductance. Square the captured current in the oscilloscope’s math, integrate it, and compare with the joule integral. Then slow the switch’s turn-on and repeat: the peak falls. Capture the switch’s voltage as well; its product with the current, integrated over the ramp, is the energy the switch now absorbs.
Gotchas
Section titled “Gotchas”- In the R-C model the capacitance does not limit the peak from a step; only the series resistance does (peak inrush current). Inductance in the leads lowers the peak and can make the capacitor’s voltage ring above the supply.
- A ramp set by a series element does not remove the energy. The path still dissipates as much as the capacitor stores, now mostly in that element (ramped inrush).
- A warm fuse ages faster [Littelfuse, Fuseology].
- A series diode costs power for as long as the circuit runs, not only when something goes wrong (diode conduction loss).
Go deeper
Section titled “Go deeper”- Application note Managing Inrush Current (SLVA670A)
Where inrush current comes from when a load's capacitance is switched on, and how a slower voltage rise reduces it. - Application note Fuseology: Fuse Facts and Fuse Selection Guide
How a fuse's ratings are defined, and what its current, its pulses and its ambient temperature do to it. - Application note Reverse Current/Battery Protection Circuits (SLVA139)
Circuits that protect a load against a battery connected backwards, starting from a diode in series with the battery.
A 24 V supply is switched onto an empty 470 uF capacitor through 0.05 ohm in all, with negligible wiring inductance. What is the peak current?
Answer and explanation
Correct answer: C The whole step falls across the series resistance: 24 V over 0.05 ohm.
The capacitor is replaced by one of half the capacitance with the same ESR. What happens to the peak?
Answer and explanation
Correct answer: A In the R-C model, at the step the capacitor has no voltage across it, whatever its size: only the series resistance limits the peak. The pulse is shorter, since the time constant halves.
What is the joule integral of the first pulse (24 V, 470 uF, 0.05 ohm)?
Answer and explanation
Correct answer: C V^2 C / (2 R) = 576 times 470e-6 over 0.1, which is 2.71 A^2 s.
The same 470 uF capacitor is brought up to 24 V by a linear ramp. How long must the ramp be for a 2 A inrush?
Answer and explanation
Correct answer: D The current is C V over the ramp time, so the ramp time is C V over the current: 470e-6 times 24 over 2.
A load switch in series with the fixed 24 V supply sets that ramp. Compared with the step, how much energy does the path dissipate while the capacitor charges?
Answer and explanation
Correct answer: B The supply delivers C V^2 and the capacitor keeps C V^2/2 either way; the ramp lowers the current and spreads the loss over time.
What does a higher ambient temperature do to a fuse?
Answer and explanation
Correct answer: D The higher the ambient temperature, the hotter the fuse operates and the shorter its life.
A diode in series with a 12 V battery protects its load against reversal. The load draws 2 A on average and the diode drops 0.7 V. Ignoring its resistance, what does the diode cost?
Answer and explanation
Correct answer: B It carries the whole load current whenever the battery is the right way round: 0.7 V times 2 A.
The numbers in the examples, presets and exercises on this site are synthetic: round teaching values, not data from any real design.